Label Encyclopedia

How to Choose Materials and Printing Methods for Logistics & Express Delivery Labels? E-Commerce Logistics Material Selection Guide

📅 2026-07-16 ✍️ Wuxi Lexiang Printing & Packaging ⏱ 5min read

💡 💡 At a Glance

Compare QR codes and barcodes in terms of storage capacity, scanning method, and applicable scenarios, and provide scenario-based selection recommendations.

Last week, a client doing e-commerce logistics asked me: "I ship 5,000 logistics labels a day—what material and printing method is the most cost-effective?"

I said: "It depends on your scenario—3 types of logistics + 4 materials + 4 printing methods, and you can save 30% by choosing right."

He asked, "3 types of logistics?"

I said: "E-commerce / Warehousing / Cold chain—the 3 scenarios have completely different requirements. This article doesn't discuss 'what are shipping labels'—instead it covers 3 scenarios + 4 materials + 4 printing methods + 5-step material selection + 3 cost-cutting tips."

3 Logistics Scenarios

Scenario 1: E-commerce Logistics (Most Common)

3 Characteristics:

  • 100-10,000 orders per day
  • Short-term turnover (1-3 months)
  • Cost-focused

3 Typical Requirements:

  • Express shipping labels (thermal paper)
  • Product labels (coated paper)
  • Packing slips (A4 paper)

Recommended: Thermal paper (cheapest)

Scenario 2: Warehouse Logistics (Long-term)

3 Characteristics:

  • Large SKU volume (100+)
  • Long-term storage (1-3 years)
  • Traceability-focused

3 Typical Requirements:

  • Shelf labels (synthetic paper)
  • Inbound barcodes (thermal transfer)
  • Batch labels (synthetic paper + serial numbers)

Recommended: Synthetic paper + thermal transfer

Scenario 3: Cold Chain Logistics (Low-temperature Resistant)

3 Characteristics:

  • Cold storage -20°C
  • Low-temperature resistant + waterproof
  • Adhesive-focused

3 Typical Requirements:

  • Frozen product labels (synthetic paper + freezer adhesive)
  • Cold storage shelves (PET + freezer adhesive)
  • Delivery labels (synthetic paper + waterproof film)

Recommended: Synthetic paper + freezer adhesive

Comparison of 4 Material Types

MaterialCostDurabilityWater ResistanceScenario
Thermal Paper0.05-0.1 CNY1-3 monthsPoorE-commerce short-term
Coated Paper0.1-0.2 CNY3-12 monthsPoorE-commerce general
Synthetic Paper0.3-0.5 CNY1-3 yearsExcellentWarehousing / Cold chain
Specialty Material0.5-1 CNY3-5 yearsOutstandingSpecial scenarios
## 4 Logistics Printing Methods ### Method 1: Thermal Printing (Most Common) 3 Features:

  • Ink-free / Ribbon-free
  • Instant printing (1 sec / label)
  • Lowest cost (0.05-0.1 CNY/label)
3 Scenario Categories:

  • E-commerce shipping labels
  • Express delivery labels
  • Weighing labels
Representative Models: Zebra GK888t, Brother QL-820NWB ### Method 2: Thermal Transfer (Top Choice for Warehousing) 3 Features:

  • Ribbon heated transfer
  • Durability 5+ years
  • Medium cost (0.2-0.5 CNY/label)
3 Scenario Categories:

  • Warehouse shelf labels
  • Batch traceability
  • Asset labels
Representative Models: Zebra ZT410, TSC TTP-2410M Pro ### Method 3: Inkjet Printing (Flexible) 3 Features:

  • Color + flexible
  • Medium cost (0.3-0.5 CNY/label)
  • Slow speed (10-30 labels/hour)
3 Scenario Categories:

  • Small-quantity color
  • Variable data
  • Small-batch testing
### Method 4: Flexographic Printing (Roll-form Large Batch) 3 Features:

  • Roll-form high speed
  • Large batch (100,000+)
  • Low cost (0.05-0.1 CNY/label)
3 Scenario Categories:

  • Large-scale e-commerce
  • Logistics companies
  • Express delivery industry
## Comparison of 4 Printing Methods
PrintingSpeedCostDurabilityScenario
Thermal1 sec/label0.05-0.11-3 monthsE-commerce
Thermal Transfer2 sec/label0.2-0.55+ yearsWarehousing
Inkjet10-30 sec/label0.3-0.51-3 yearsColor
Flexographic10,000+/hour0.05-0.11-3 yearsLarge batch
## 5-Step Material Selection Process ### Step 1: Clarify the Logistics Scenario 3 Categories:

  • E-commerce (short-term + high volume)
  • Warehousing (long-term + multiple SKUs)
  • Cold chain (low temperature + waterproof)
### Step 2: Select Material 3 Selection Categories:

  • Short-term turnover (Thermal paper / Coated paper)
  • Mid-term storage (Synthetic paper)
  • Long-term archiving (PET / Specialty)
### Step 3: Select Printing Method 3 Selection Categories:

  • Under 100 labels/day — Thermal
  • 1,000+ labels/day — Thermal transfer
  • 100,000+ labels/month — Flexographic
### Step 4: Select Adhesive 3 Selection Categories:

  • E-commerce (standard permanent adhesive)
  • Warehousing (permanent adhesive + high tack)
  • Cold chain (freezer-grade adhesive)
### Step 5: Test + Place Order 3 Verification Steps:

  • Test scan rate at 100%
  • Test durability for 1-3 months
  • Bulk order 1,000+ labels
## 3 Tactics to Reduce Logistics Label Costs ### Tactic 1: Bulk Purchasing 3 Cost-Saving Tiers:

  • 500 labels: 0.1 CNY per label
  • 5,000 labels: 0.07 CNY per label (-30%)
  • 50,000 labels: 0.04 CNY per label (-60%)
### Tactic 2: Replace Thermal Transfer with Thermal Printing Comparison:

  • Thermal 0.05-0.1 CNY / label (short-term 1-3 months)
  • Thermal transfer 0.2-0.5 CNY / label (long-term 5+ years)
50% cost reduction, but lower durability ### Tactic 3: Replace Single Sheets with Roll-form 20% cost reduction:

  • Single sheet: 0.1 CNY / label
  • Roll-form: 0.08 CNY / label (-20%)
## 3 Common Logistics Mistakes ### Mistake 1: Focusing Only on Cost Symptom: Using the cheapest thermal paper for long-term warehousing Consequence: Text fades after 3 months Solution: Select material based on scenario ### Mistake 2: Ignoring Scan Rate Symptom: Barcode fails to scan + returns Consequence: Return rate increases Solution: Test scan rate for every batch ### Mistake 3: Overlooking Cold Chain Requirements Symptom: Using standard adhesive in cold storage Consequence: Labels fall off + traceability failure Solution: Use freezer-grade adhesive for cold chain ## 3 Real-World Cases ### Case 1: An E-commerce Business with 10,000 Orders/Day Configuration:

  • Thermal paper + 100×100mm
  • Zebra GK888t printer
  • Thermal printing
Total Cost: 10,000 × 0.08 CNY = 800 CNY/day ### Case 2: A Warehouse with 50,000 SKUs/Month Configuration:

  • Synthetic paper + 80×50mm
  • Zebra ZT410 + Thermal transfer
  • Permanent adhesive
Total Cost: 50,000 × 0.3 CNY = 15,000 CNY/month ### Case 3: A Cold Chain Operation with 3,000 Orders/Day Configuration:

  • Synthetic paper + freezer-grade adhesive
  • Waterproof film
  • Thermal transfer
Total Cost: 3,000 × 0.6 CNY = 1,800 CNY/day

To explore post-press finishing processes — refer to the 3 label post-press finishing processes, or directly contact a LeXiang Packaging consultant, and receive your logistics label solution + quotation within 24 hours.

#Logistics Label #Express Label #E-commerce Logistics #Logistics Material Selection #Thermal Label #Barcode Label #Logistics Printing #Logistics Cost Reduction #Thermal Transfer #Logistics Cost #Logistics Optimization #LeXiang Packaging

FAQ

What material is used for logistics labels?

3 logistics scenarios + 4 materials: (1) General e-commerce — coated paper + thermal paper (cheapest at 0.05-0.1 CNY/sheet); (2) Long-term warehousing — synthetic paper + matte lamination (durable at 0.3-0.5 CNY/sheet); (3) Cold chain and cold storage — synthetic paper + freezer adhesive (low-temperature resistant at 0.5-1 CNY/sheet). 4 material comparisons: thermal paper (short-term 1-3 months) / coated paper (mid-term 3-12 months) / synthetic paper (long-term 1-3 years) / specialty materials (special scenarios). 3 material selection rules: (1) Choose thermal for short-term turnover; (2) Choose coated paper for mid-term storage; (3) Choose synthetic paper for long-term archiving.

What printing method is used for logistics labels?

4 logistics printing methods: (1) Thermal printing — ink-free + on-demand printing (general e-commerce, lowest cost); (2) Thermal transfer — ribbon + weather-resistant + durable (first choice for warehousing); (3) Inkjet printing — color + flexible (small batches); (4) Flexographic printing — roll-form high-volume + high speed (100,000+ sheets/month). 3 selection rules: (1) E-commerce under 100 sheets — thermal; (2) Warehousing 1,000+ sheets — thermal transfer; (3) Logistics 100,000+ sheets — flexographic. 3 core indicators: speed (sheets/hour) + clarity (300-600 DPI) + durability (1-5 years).

How to ensure the scan rate of logistics labels?

3 steps to ensure scan rate: (1) Print precision — minimum 300 DPI (ensure clear barcodes); (2) Testing — print 100 sheets and sample-scan 100 times (100% recognition rate); (3) Monitoring — test scan rate for every new ink batch. 3 factors affecting scan rate: (1) Barcode clarity — bar width ≥ 0.19mm; (2) Quiet zone — ≥ 10 times bar width; (3) Color contrast — PCS ≥ 75%. 3 failure causes: (1) Ink too light (density < 1.3); (2) Label wrinkling (die-cutting deformation); (3) Scanner distance (5-30 cm + angle < 30°). It is recommended to test every new ink batch.

How to reduce the cost of logistics labels?

3 ways to reduce logistics label costs: (1) Bulk purchasing — unit price -30% for orders over 5,000 sheets (e.g., 0.1 CNY → 0.07 CNY); (2) Thermal replacing thermal transfer — per-sheet cost -50% (e.g., 0.2 CNY → 0.1 CNY), but poorer durability; (3) Roll-form replacing sheet-form — roll unit price -20% (e.g., 0.1 CNY → 0.08 CNY). 3 cost-reduction principles: (1) Choose thermal for short-term turnover (cheapest); (2) Choose thermal transfer for long-term durability (performance priority); (3) Evaluate total cost by scenario. 3 areas where cost cannot be reduced: (1) Scan rate cannot be lowered (affects sorting efficiency); (2) Durability cannot be lowered (affects traceability); (3) Tear resistance cannot be lowered (affects transportation).

How to integrate logistics labels with ERP?

3 steps for ERP integration: (1) Interface docking — ERP provides API (orders / inventory / logistics); (2) Code database docking — logistics code system + ERP two-way synchronization; (3) Data feedback — scan data + ERP sales data + full-chain tracking. 3 integration modules: (1) Order code — order generation → code generation → labeling → outbound; (2) Inventory code — inbound scanning → inventory association → outbound scanning; (3) Logistics code — courier association → consumer scanning → full-chain visibility. 3 ERP vendor categories: (1) Yonyou / Kingdee (mainstream domestic); (2) SAP / Oracle (mainstream foreign); (3) Self-developed (small and medium enterprises). It is recommended to start with API docking, then consider database synchronization.

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